Eco-design guidelines takeaways from the analysis of product repairability and ease of disassembly: A case study for electric ovens

One of the main aspects to increase the useful life of ErP and reduce waste generation is the product repairability. Key factors in assessing the ability to repair a product are the ease of disassembly, and the use of repairability indexes (i.e., eDiM, French repairability index, RSS, etc.). The goal of this paper is to retrieve eco-design guidelines analyzing the product repairability of target components belonging to four different types of electric ovens. The analysis adopts as baseline the report of the Joint Research Centre and the European standard EN 45554. Results provide interesting insights concerning the identification of disassembly issues and the mitigation of these hotspots through eco-design guidelines retrieved by the analysis of repairability

Influence of the laser ablation surface pre-treatment over the ageing resistance of metallic adhesively bonded joints

In order to prevent the generation of a potential weakness at the substrate/adhesive interface of adhesively bonded joints, many methods were developed during the decades to pre-treat the substrates surfaces before the deposition of the adhesive. Experimental tests were carried out to simulate the real environmental conditions in which the joints have to work characterizing the mechanical properties of the joints caused by the exposition to high temperature, moisture, presence of chemical agents. The industrial need towards long-scale problem lead to the development of specific accelerated ageing methods able to induce in few weeks the same damage mechanisms within the joints which arise in years during their working life. In this work, different surface laser pre-treatments were studied with a focus on the influence that pre-treatments produce over the variation of the tensile failure load of Single Lap Joints (SLJ), previously subjected to different accelerated ageing cycles. Simple degreasing and grit blasting were also considered as reference treatments. The materials chosen for the manufacturing of the substrates were an aluminium alloy (AA 6082-T6) and a stainless steel (AISI 304). Three different accelerated ageing techniques were tested and compared to each other: (i) a cycle involving the simultaneous presence of high temperature gradient and moisture (method A), (ii) the immersion into an alkaline foam-forming cleanser (method B), and (iii) the immersion into an acid foam-forming cleanser (method C). The results showed that, while the method A did not significantly modify the mechanical strength of the joints, the method B and C resulted detrimental for the mechanical performance of the joints, even if their sensitivity to the tested pre-treatments was different. In particular, for both aluminum and stainless steel joints, it was noticed that the laser pre-treatment was able to reduce the loss of strength produced by the ageing process in comparison with the two reference pre-treatments. However, this result was also dependent of the specific value of energy density used for the laser ablation during the joints pre-treatment

A Framework to Collect and Reuse Engineering Knowledge in the Context of Design for Additive Manufacturing

Design for AM (DfAM) requires the definition of Design Actions (DAs) to optimize AM manufacturing processes. However, AM understanding is still very blurred. Often designers are challenged by selecting the right design parameters. A method to list and collect DfAM DAs is currently missing. The paper aims at providing a framework to collect DfAM DAs according to a developed ontology to create databases (DBs). DBs were tested with two real case studies and geometric features to improve identified. Future developments aim at widening the database to provide all-around support for AM processes

Cost Sensitivity Analysis for Laser Powder Bed Fusion

Laser Powder Bed Fusion is the most widespread additive manufacturing process for metals. In literature, there are several analytical models for estimating the manufacturing cost. However, few papers present sensitivity analyses for evaluating the most relevant product and process parameters on the production cost. This paper presents a cost model elaborated from previous studies used in a sensitivity analysis. The most relevant process parameters observed in the sensitivity analysis are the 3D printer load factor, layer thickness, raw material price and laser speed

An eco-knowledge tool to support eco-design implementation inside design departments

In last years, an increasing attention on environmental matters is registered. Companies face environmental matters to increase the environmental performances of their products, forced by numerous legislations, normative and protocols and induced to the growing attention of consumers toward environmentally friendly products. However, observing the industrial context, it emerges there are several barriers for implementation of eco-design strategies inside design departments. The paper presents a tool which aims at both providing a basic guide on environmental sustainability issues and favouring the knowledge sharing among the different actors of the product design process. The core of the tool is a repository in which company materials, organized and collected in different forms, are collected. The repository contains several parts: training, guidelines, knowledge and milestone, accordingly to the type, structure and form of materials stored. The eco-design tool functions, structure, and workflow are presented and then preliminary test cases are described

Engineering design in food-packaging industry: The case study of a tuna canning machine

Food packaging industry requires machines able to perform different tasks and carry out several functions. Machine modularization allows to feed customer's needs creating a set of equipment with different features and technology. Module derivation is particularly important at the conceptual phase where main decisions are taken and where the degree of freedom are higher, avoiding subsequent costly modification. This study aims at investigating the adoption of engineering design process for the development of a tuna canning machine, deriving main modules for a definition of a product platform. The possibility to have a modular framework in this type of products allows to satisfy constraints coming from different markets and applications (i.e., product quality, adaptability, upgradability, assemblability, compliance with standards where the machine is installed, etc.). Modules were derived based on state-of-art approaches used for product development (i.e., functional analysis, module derivation and morphological matrix) and two examples (i.e., Cutter and Compactor & Shaper modules) were detailed to explain the developed design solutions. Results highlight how different design options can be adopted to overcome several issues (i.e., assemblability, upgradability) and fulfill requirements of different markets (i.e., product quality and aesthetic)

Environmental implication of personal protection equipment in the pandemic era: LCA comparison of face masks typologies

In the present global health emergency, face masks play a key role in limiting the diffusion of the COVID-19 pandemic, by acting as physical barriers to avoid droplets and filtrate exhalations coming from infected subjects. Since the most widespread devices are disposable products made of plastic materials, this means that relevant quantities of fossil resources will be consumed, and huge amounts of wastes will be generated. The present paper aims to compare the environmental performances of five different typologies of face masks (i.e. 3D printed reusable mask with filter, surgical mask, filtering face-piece masks-FFPs with and without valve, washable masks), considering an average Italian use scenario and the whole mask lifecycle: materials, manufacturing processes, use, sanitization, and disposal. The Life Cycle Assessment methodology has been used to assess the environmental impacts in terms of both ReCiPe midpoints and endpoints. Reusable masks and masks with interchangeable filters could potentially contribute to improve the environmental performances in all the considered impact and damage categories. Eco-design actions can be developed starting from the study results

La palabra enemiga en la obra de Agustín Yañez.

Agustín Yáñez nació en la ciudad de Guadalajara en 1904; con la publicación de tres novelas, Flor de Juegos Antiguos (1941) Archipiélago de Mujeres (1943) y especialmente con la publicación de Al Filo del Agua (1947), Yañez alcanza el reconocimiento universal y su obra total es considerada como un hito en la transformación de la novela hispanoamericana contemporánea

Eco-design actions to improve life cycle environmental performance of face masks in the pandemic era

Face masks are currently considered essential devices that people must wear today and in the near future, until the COVID-19 pandemic will be completely defeated through specific medicines and vaccines. Such devices are generally made of thermoplastic polymers, as polypropylene and polyethylene and are single use products. Even if in this period the sanitary emergency must have the maximum priority, the world society should not completely forget the environmental problem that are causing more and more obvious climate changes with correlated damages to ecosystems and human health. Despite the well-known correlation among anti-COVID protective equipment (or more generally medical devices) and environmental issues, the Life Cycle Assessment (LCA) and eco-design-based studies in this field is very scarce. The present study aims to derive the most important environmental criticalities of such products, by using LCA and product circularity indicators of five different common masks. The final aim is to provide eco-design guidelines, useful to design new face masks by preventing negative impact on the environment